🚗 Complete Guide to DSG Gearboxes: DQ200, DQ250, DQ381, DQ400e, DQ500, DL501 + 8-speed DSG (DL382-8, DL800)
The DSG / S-Tronic gearboxes from the VAG group (Volkswagen, Audi, Seat/Cupra, Skoda) offer ultra-fast shifts ⚡ and an excellent comfort/performance balance. This guide details each reference (operation, reliability, maintenance, oils, compatibilities, TCU tuning) and includes the latest 8-speed DSG units.
🔎 What is a DSG gearbox?
The DSG (Direct-Shift Gearbox) is a dual-clutch transmission. Thanks to two shafts (even/odd), it enables near-instantaneous gear changes 🚀, combining the responsiveness of a manual with the smoothness of an automatic.
⚙️ The main families
- Dry clutch ➝ lighter/more efficient, modest torque (e.g., DQ200).
- Wet clutch ➝ oil-cooled, handles high torque (e.g., DQ250, DQ381, DQ500, DL501 and the 8-speed DSGs).
📋 Detailed sheets of the main DSG gearboxes
⚠️ For all DSG gearboxes: fluid change every 60,000 km or at most 2–3 years. OEM oils are available on quote via email 📧.
🔸 DQ200 — 7-speed dry
~250 Nm • small TSI/TDI • ⚠️ fragile on long trips.
Maintenance: 60,000 km / 2–3 years (oil + mechatronics).
🔸 DQ250 — 6-speed wet
~350 Nm • Golf GTI, A3, Octavia RS • ✅ robust.
Maintenance: 60,000 km (G 052 182 oil + filter).
🔸 DQ381 — 7-speed wet
~420 Nm • Golf R, S3, Cupra • ✅ very reliable.
Maintenance: 60,000 km (G 052 529 oil + filter).
🔸 DQ400e — Hybrid
~400 Nm • Golf GTE, A3 e-tron • ⚠️ complex.
Maintenance: 60,000 km (OEM PHEV-specific oil).
🔸 DQ500 — 7-speed reinforced
~600 Nm • RS3, TT RS, Tiguan R • 💪 ultra strong.
Maintenance: 60,000 km (G 052 182 oil + filter).
🔸 DL501 — 7-speed longitudinal
~550 Nm • A4, A6, Q5 • ⚠️ mechatronics sensitive if maintenance is neglected.
Maintenance: 60,000 km (G 052 529 oil + strainer).
🆕 DL382-8 — 8-speed DSG
~500 Nm • A6, A7, Q7 • ✅ very good feedback.
Maintenance: 60,000 km (OEM G 052 529 oil).
🆕 DL800 — 8-speed high performance
~1000 Nm • RS6, RS7, Urus • 💪 built for big torque.
Maintenance: 60,000 km (specific OEM oil).
📊 DSG comparison table
Gearbox | Speeds | Type | Torque | Applications | Maintenance | Oil | Reliability |
---|---|---|---|---|---|---|---|
DQ200 | 7 | Dry | ~250 Nm | Polo, Golf 1.4 | 60,000 km / 2–3 years | Specific OEM | ⚠️ fragile |
DQ250 | 6 | Wet | ~350 Nm | Golf GTI, A3 | 60,000 km | VW G 052 182 | ✅ solid |
DQ381 | 7 | Wet | ~420 Nm | Golf R, S3 | 60,000 km | VW G 052 529 | ✅ reliable |
DQ400e | 7 | Hybrid | ~400 Nm | GTE, e-tron | 60,000 km | OEM PHEV oil | ⚠️ complex |
DQ500 | 7 | Wet | ~600 Nm | RS3, TT RS | 60,000 km | VW G 052 182 | 💪 robust |
DL501 | 7 | Wet | ~550 Nm | A4, A6, Q5 | 60,000 km | VW G 052 529 | ⚠️ sensitive |
DL382-8 | 8 | Wet | ~500 Nm | A6, Q7 | 60,000 km | VW G 052 529 | ✅ reliable |
DL800 | 8 | High-perf wet | ~1000 Nm | RS6, Urus | 60,000 km | OEM oil | 💪 very robust |
🛠️ Maintenance & tuning (TCU)
✅ Fluid service (oil + filter) every 60,000 km or 2–3 years = the key to longevity.
⚡ With an engine remap, a TCU remap is recommended for reliability and performance.
❓ FAQ
How often should a DSG be serviced?
All DSGs ➝ every 60,000 km or 2–3 years max.
What happens if I skip the service?
Jerks, clutch slip, overheating, premature wear ⚠️.
Can I use a generic oil?
No ❌. Only OEM manufacturer oils are safe (available on request 📧).
Which DSG is the most reliable?
DQ500 and DL800 are the toughest; DQ200 is the most fragile.
Is the 8-speed DSG better?
✅ Yes—more efficient and modern—but maintenance is the same: 60,000 km / 2–3 years.
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